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Prices have been popping

By Staff -- Purchasing, 4/5/2001

Producers of porcelain electrical supplies (SIC 3264) started 2001 with a bang, raising selling prices by an average 16.7% over year-ago levels in the first two months of 2001, according to government statistics. But a look at underlying market conditions suggests that producers in SIC 3624 can build a case for keeping only half of this inflation booty.

In 2000, the cost of making a unit of output in SIC 3264 rose 3.5%. Meanwhile, prices for that same unit of output fell 0.9%. Upshot, according to Thinking Cap Solutions: For every $100 worth of product sold, producers shifted an estimated $2.15 away from the bottom line to cover higher spending on direct manufacturing. Producers are also attempting to recoup an energy-related rise in overhead spending. Data shows that between December 1999 and December 2000, industry outlays on heat and power rose 53.7% on a per-unit of output basis. This increase translates into a margin loss of $2.79 for each $100 of product sold.

TCS calculates that in order to offset last year's higher spending on direct manufacturing activities plus heat and power, producers in SIC 3264 needed to increase prices about 9%, which means that about 7% of the January-February 2001 price increase is up for grabs. As the economy cools in first half 2001, growing concerns about market share should motivate producers to be more realistic.

Porcelain electrical supplies (SIC 3264)

Cost/price analysis

Feb-00

Oct-00

Nov-00

Dec-00

Jan-01

Feb-01

Average product price index (annual % chg)

5.37

0.10

-0.47

-1.10

0.26

1.88

Industry direct manufacturing costs (annual % chg)

1.30

2.27

2.45

2.63

2.76

2.85

Direct manufacturing costs per $100 of product

$49.23

$51.00

$51.13

$51.21

$43.95

$42.83

Index, (1991=100)

% chg

Manufacturing costs

Weight*

Feb-00

Jan-01

Feb-01

01/01-02/01

02/00-02/01

Industry direct manufacturing costs

1.000

118.3

121.5

121.6

0.13

2.81

Direct materials-delivered

0.594

114.5

118.3

118.4

0.07

3.39

Freight costs

0.236

126.0

132.7

132.4

-0.21

5.10

Direct materials-undelivered

0.358

106.9

108.8

109.1

0.29

2.06

Imported direct materials

0.064

101.4

100.8

100.6

-0.14

-0.77

Domestic direct materials

0.294

108.1

110.6

111.0

0.38

2.64

Direct labor

0.406

123.8

126.1

126.4

0.22

2.04

Key materials

Clay, ceramic and refractory materials

104.9

109.7

109.9

0.16

4.73

Metal stampings

104.9

104.8

105.4

0.55

0.39

Lighting fixtures and equipment

105.4

105.9

105.9

0.02

0.48

Paperboard containers and boxes

129.4

136.7

136.8

0.06

5.70


* All weights represent a given category's contribution to total direct manufacturing costs. Prepared by: Thinking Cap Solutions Inc., a company specializing in industry cost escalation analysis for purchasing applications. For more information, contact Elizabeth Baatz, Thinking Cap Solutions Inc. (360) 452-6159, or FAX (360) 457-2913 or E-mail ebaatz@ice-alert.com.

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