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IBM tracks benefits of centralized sourcing data

By Staff -- Purchasing, 3/21/2002

Bringing sourcing and procurement activities online can produce a number of benefits that go far beyond the savings and process improvements achieved with a click and buy application. Aggragating spend data through a central repository opens up a host of opportunities that forward-thinking organizations are taking advantage of, and slow-thinking ones are missing out on.

IT giant IBM (Armonk, N.Y.) says it can attribute more than $400 million in hard savings directly to its use of online spending tools in 2001. That does not include the soft savings gained from the improved sourcing strategies that came about from using the tools. That number is bigger but more elusive.

At IBM, tracking the value of its e-procurement tools and the benefits they bring is priority number one. Big Blue has detailed procedures to closely evaluate its IT investments and ensure those investments are continuing to provide the company with value. Not surprisingly, the evaluations are now focused on ensuring IBM's investments in its e-sourcing and e-procurement applications are pulling their weight. Bill Fanning, director of global procurement finance and planning, functions like a General Accounting Office of sorts for IBM's procurement IT investments, deciding if a certain procurement tool in development is worth its forecasted investment or if an existing tool is still bringing value.

"We measure the effectiveness of the tool on a quarterly or even monthly basis," he says. "Sometimes in IT development you think it's a great idea, you put it in place, but it costs you more money in the end. I have seen that in IBM. If something is not being utilized, we would eliminate it. If we were in a situation where one set of tools is replacing another set of tools, we would try to close the first set as quickly as possible to minimize inefficiencies in the overlap."

Warehouse with a view

The majority of IBM's sourcing tools are developed internally. The cornerstone of IBM's online spend tracking is its business data warehouse (BDW to IBMers). This is the repository where all of IBM's spend data is housed and easily accessed by users. One of the biggest improvements IBM has seen since implementing this warehouse several years ago is the company's ability to adhere to its previously negotiated contracts. IBM admits that when it began its e-procurement efforts, one of the things third-party suppliers said on their surveys was that IBM was terrible in upholding its contracts. And suppliers soon realized that if they weren't getting the contracted business, their competition probably was. With spend data flowing into the BDW, changes in procurement practices can be made on the fly and individual locations can be alerted when contracts should be adhered to more closely.

"As a result of this, we have been able to uphold better relationships with suppliers," says Henry Pruitt, director of e-procurement and technology deployment. "We've also looked at doing some segmenting of suppliers. There are core suppliers we want to consolidate to and there are nonstrategic suppliers we want to move away from. For certain commodities there are some key suppliers we want to make sure we are getting the right value from." Pruitt says the core suppliers are judged not only on size and quality, but on their electronic capabilities.

Streamlined access to spend data at one of the largest corporations on the planet can come in handy during crunch times. When supply abounds, IBM adheres to its contracts, because most likely it will not be long until the tables turn and supply is limited again. And when IBM needs precious parts from a supplier on an expedited basis, it doesn't hurt to have proof of IBM's commitment to that supplier available in black and white.

Fanning says there is another benefit to the BDW that may have less impact on supplier relationships, but is very valuable internally. "We regularly will get calls from the chairman's office and he may say that he is going to see a certain customer," Fanning says. "He will ask how much business we did with that company last year. Without this BDW, we would have to call all over the company and track it down."

Changing up

IBM's business is refocusing on IT services and away from hardware. The company is outsourcing the vast majority of its IT manufacturing operations to contract manufacturers (CMs). That change is impacting all procurement operations. Comparing the price and quality of a memory chip is more cut and dry than measuring the price and quality of a computer programmer. To solve this quandary, IBM developed its Web-based Technical Skills Matching application, which lets requesters select candidates from an online database, conduct interviews and submit online requisitions. The data is transferred automatically from the Skills Matching application to the requisition system and captured in reportable fields for contract measurements and evaluation. The tool has reduced the process of procuring services from weeks to under three days in most cases. Standard skill definitions and classifications are being used to reduce the number of misunderstandings and mismatches.

While the company is relying more on the services of contract manufacturers, it is still leveraging its size in buying components. Mike Meaden, director of component procurement, says IBM focuses on buying high-cost, lower volume components like semiconductors and memory chips and lets the CMs buy lower-value high-transaction parts like resistors and capacitors. Meaden estimates that IBM still buys 80% of the dollar value of its parts, but only 5% of the part numbers.

To manage the new mix, IBM developed the A-Source application, which automatically compares a costed bill of materials from a CM to an internal one from IBM. "From there, we have three alternatives," Meaden says. "One is let the CM buy themselves if we don't have an advantage. Number two is let the CM buy off our contracts at our prices because we have an advantage, but we don't need to mask the price.

The third is we buy at our price and then sell to the CM with a masked price. "The third option takes place on the Singapore Trading Exchange, an IBM-developed online exchange aimed at shortening the loop between parts supplier, IBM and CM. "We use other operational metrics to track the performance (between supplier, CM and IBM) because buying from suppliers and selling to CMs complicates the supply chain. It adds another link, which adds opportunity for missed communications, so we have operations metrics in areas such as service levels, order acceptance, and on-time delivery."

When it comes to benchmarking itself against the rest of the industry, IBM relies on its research teams to keep up to speed on what other companies are doing, as well as its customer interactions in selling IT services.

2001 IBM e-procurement by the numbers
$40.3 billionSpent in e-procurement
95%E-procurement coverage
99%E-invoice coverage
32,000Number of suppliers with whom IBM conducts e-procurement
280Number of Web-based catalogs in use at IBM
Source: IBM

IBM's global procurement transformation results
Pre-E (1995)After E (2001)
Purchase order processing time30 days1 day
E-procurement spend$0$40 billion
Off-contract spend45%less than 0.5%
Supplier survey rating51
Contract cycle time6-12 months30 days
Contract size40+ pages6 pages
Source: IBM

What IBM is doing on the Web
One of IBM's stated e-procurement keys: "Globalization is more than language and culture." To that end, the company is using a variety of internally developed online applications to fuel its global e-procurement functions. Following is a list of some of the tools IBM has developed and is currently using.
ApplicationDescription
Business data warehouseProcurement information warehouse fed by ERP, contract and material information systems
Supply portalA single point of entry for suppliers and internal IBM personnel to access procurement applications
Internet quotingProvides capability to perform open and directed RFQ/RFI activity over the Internet
A-SourceManages the comparative bid/quote process of bills of materials on products to be built by contract manufacturers
Skills matchingWeb-based global application used by internal IBM to source technical services subcontractors
Contracts online toolWorldwide repository to generate new contracts and manage current contracting activity
Req/CatAn electronic requisition/catalog system deployed globally
Travel Web siteWeb-based repository of travel information for IBM travelers before and after travel
Outsourced supply chainApplication to process parts orders from contract manufacturers
Worldwide accounts payableA single organization on an SAP platform and consolidated supplier master file that receives more than 96% of all invoices electronically
Replenishment and supply collaboration Common Web tool for direct materials replenishment from IBM suppliers and supply/demand planning
Order bookProcurement datamart used by commodity councils to analyze IBM's contract manufacturer orders and outsourced supply chain organization
Purchase contract management systemConsolidated store of production price data to maximize leverage opportunities
Web ordering and invoicingConverts SAP and EDI POs into Web-based e-forms for suppliers
Process change notificationIntegrates development, manufacturing and procurement reports for change notification and end of life issues
Technology qualification applicationChecklist qualification data repository tool for automatic notification of product engineer and review capability
Supplier problem logCollaboration tool that allows for the sharing of quality problem data among engineers, commodity chairs and management
Quality information networkRepository for IBM audit activity results, schedules and action items

 

Online spend helps track risk

Having spend data online in a single repository can help evaluate the risk in your spend. IBM officials say its Business Data Warehouse (BDW) lets the company not only evaluate its supplier mix and the risk of each supplier individually, but also run risk assessment scenarios that ask, "What if this supplier disappeared tomorrow?" That type of assessment was much more difficult, if not impossible, before implementation of the BDW.

Stan Smith, CEO of supplier evaluation software provider Open Ratings says he sees a greater emphasis on risk management metrics today in a variety of areas. "For example, if you're doing supplier rationalization, what kind of risk metrics are you using to help understand managing risks to reduce costs?" says Smith. "In some cases you'll move more of your spend to a smaller number of suppliers and the smart companies are considering the risk in doing that."

To address that, Boston-based Open Ratings developed a supplier stability indicator based on a combination of data from internal (supplier) and external (buyer) sources. This metric is a predictive score that defines the likelihood that the supplier is a high-risk supplier from a security standpoint or if the supplier may have a change in status in the next 30-90 days such as being taken over or going out of business.

"Part of our business model is reducing the costs to our customers by letting them know what's coming in the supply base as opposed to reacting to it," says Smith. "So you can say to the supplier, 'I know you've had problems with timeliness in the past, so before we write this contract, we need to have terms around on-time delivery rates.' If they know this is one of my metrics and they know they can't meet it, they are setting up for failure as a supplier."

Smith says that the movement to online procurement has opened the door to companies like Open Ratings that can find a company's data much easier in a single place and perform these supplier evaluations. "By moving supplier relationship management (SRM) online, you allow another company to do the analytics for you. It wasn't easy when you couldn't access the information easily. You had to build a data warehouse and have someone write a series of routines to happen. It was very expensive and complicated. Now companies like us can do predictive intelligence work from their data and provide aggregated benchmarking for a much lower cost in real time."

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