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Logistics plants new roots

No longer stuck in the outback, logistics takes its place on the supply chain tree.

By David Hannon -- Purchasing, 7/13/2006

"I didn't even KNOW about it!"

So shouts an angry logistics manager to his boss, the vice president of manufacturing. The manufacturing veep is holding up production waiting on a part, so he's mad. The logistics manager is mad because a new supplier in Asia is very late with an important shipment and the problem has come to the logistics manager's desk. Unfortunately, he didn't know this new supplier existed, he didn't know this shipment was coming and he didn't get the chance to provide his input on the most effective method of getting the shipment there. But saying "I told you so" to his boss is not going to help the situation.

How common is this? The bad news, readers tell Purchasing, is this is more common than it should be (in fact, one time is too many). The good news is that it's a problem many companies are addressing by changing their corporate structure or organizational charts to foster collaboration where necessary and put more controls and responsibilities in place where needed.

C-leveling

The most prominent org chart trend has been the emergence of a C-level supply chain officer. At the same time, logistics titles are moving up the chain, following their procurement and supply chain brethren. While it's not exactly a new trend, it is one that is winning supporters and opponents.

Raj Penkar, vice president of UPS Supply Chain Solutions, says "supply chain now is treated as a functional expertise. Many companies we work with have a chief logistics officer at the corporate level and a counterpart at the business unit level. And the business unit logistics people often report to the operations people at the business unit with a 'dotted line' reporting function to the corporate logistics group."

Randy Strang, vice president of UPS SCS, agrees more companies are centralizing their supply chain function and organization with logistics and procurement both key members of the cross-functional team.

"For example, in the consumer goods industry, you do see more movement to a centralized supply chain where they combine critical mass to gain leverage," Strang says. "Even retailers are starting to look more at total landed cost and the fastest pathway to market, rather than lowest cost."

Penkar points out that in the era of global sourcing, "the landed cost view is what's really becoming most important to many companies. You could have a logistics organization that is purely focused on driving down transportation costs without visibility into the overall vision and cost factors." Driving down those transportation costs may mean increasing inventory costs and creating more overall cost, he says. "So," he adds, "the transportation metrics need to match the overall goals of the business and someone has to be the referee."


 What it means to buyers
  • Purchasing and logistics are being asked to work more closely and changes in reporting structures can help foster that collaboration.
  • Understanding total landed cost is the first step to optimizing inbound supply chain processes.
  • Benchmarking with other companies and even other functions on org chart design is another step towards finding the right structure for your company and industry.

Costs drive change

Another trend that is driving many companies to draw some dotted lines on the org chart is the cost of logistics in the current market. As more companies begin taking control of their logistics processes and contracts with the goal of consolidating, optimizing and cost-reduction, there's a natural collaboration between logistics and procurement that needs to be helped along with a dotted line or two.

Eastman Kodak is certainly no stranger to change. The Rochester, N.Y. giant has been a household name for decades. In the era of global sourcing, the company is trying to manage freight costs by placing logistics specialists within the procurement organization. It's not a purchasing specialist collaborating with the logistics organization, but a team of logistics specialists spearheading the sourcing of logistics services.

Leo Nussenbaum is the global logistics sourcing manager in Kodak's worldwide purchasing organization and is the senior member of the six-person logistics sourcing team.

In a sense, Nussenbaum says, logistics is his internal customer—especially on bidding projects—where his team needs to establish the customers' needs and goals and work to achieve them.

" The longer transit times and leadtimes of global sourcing means more inventory costs as well as fuel costs. So we're constantly reviewing different options in different regions."

  
“Purchasing is not located in the ‘golden tower’
with logistics back in the warehouse. We’re both
together.”
 
—Leo Nussenbaum, logistics sourcing
manager, Kodak
But as much as Nussenbaum supports collaboration, he is clear in his view that having both logistics and procurement report to the same person may be a mistake. He says "part of our internal control process requires clear separation of duties." And the challenge of optimizing the shipping processes is distinctly different from the challenge of doing it at the best total cost.

Clearly, companies are reshuffling their org charts and shifting logistics' place on those org carts to better meet the business needs. One recent example is American Pad and Paper (AMPAD), a Richardson, Texas-based office products supplier.

Last fall, AMPAD's incoming CEO implemented a two-pronged organization: a group of customer-focused "value teams" that work on establishing customer needs; and a group of more internally focused functional centers of excellence in supply chain, as well as finance, marketing, IT and human resources. The commercial value teams are cross-functional teams comprised of sales and marketing, supply chain and manufacturing, and functional centers.

"If you want to drive the supply chain forward, you need the right structure," says Brad Roach, vice president of supply chain at AMPAD. "This new structure is meant to start with what the customer needs and move backwards.."

One of the major changes that came as a result of the restructuring was an overhaul of the metrics tracked by the logistics organization. Echoing Penkar's earlier point, Roach says AMPAD's metrics were internally focused and in some cases were a direct mismatch with customer needs. "We had metrics that drove processes away from customer needs," he says. "If you only focus internally, you may miss the customer issues. We aligned our people differently so we can better measure ourselves in the eyes of the customer."

For his part, Roach feels having procurement and logistics report to the same person is a winning structure. In the past, the company's sourcing and logistics were separate but both report up to Roach under the new structure.

A clear example of this came when AMPAD decided to consolidate its third-party logistics service providers. When Roach took his current post the company was using one 3PL for its warehousing and another for its transportation management function. The complexity of using two providers slowed order cycle times and caused a lot of finger pointing. Roach headed up a cross-functional team with representatives from procurement, logistics and finance that laid out and evaluated multiple scenarios emphasizing the total cost, rather than rates on individual contracts.

After a full RFP process, AMPAD consolidated both functions with a single 3PL, Ozburn-Hessey Logistics of Brentwood, Tenn.

"We wanted to maintain control of the carrier contracts and we've done that using Ozburn-Hessey as a true third party to manage the processes and drive value and productivity while we maintain leverage with direct carrier relationships."

Web Exclusive: How to optimize an org chart

Defining the goals and priorities of your company’s logistics organization will help determine the best structure for the company’s org chart. Here are somoe questions that will help determine the true goal of the logistics organization.
• Does your logistics organization currently impact customer service?
• What logistics metrics are most important to your organization?
• Do you have control of both inbound and outbound shipments?
• Do purchasing and logistics report to the same title or are they separated?
• What is the highest logistics title in your company and who does that person currently report to?
• How often does the top logistics executive meet with other executives and what is the focus of those meetings?
• What are the specific reasons and history for that structure? What are the advantages vs.
drawbacks to that structure?


Web Exclusive

Supply chain optimization in a global economy
A Q&A with Rajiv Saxena, director of supply chain engineering, at APL Logistics on supply chain optimization.

It’s often been said that the more things change, the more they stay the same. Nowhere is that more true than with logistics practices. While globalization has dramatically changed the look and feel of many companies’ supply chains–and launched many new logistics trends—the decades-old discipline of supply chain optimization is enjoying a heightened level of acceptance and use.
Purchasing recently talked with Rajiv Saxena, director of supply chain engi-neering at APL Logistics, about how and why this anything-but-new phenomenon is generating so much buzz—and what companies need to know in order to take advantage of it.

Let’s start with the basics. How do you define supply chain optimiza-tion?
I see it as the process of seeking out and finding the best logistics solutions for virtually any supply chain challenge–with the help of some highly sophisticated systems, models and complicated linear, non-linear and integer mathematical models. 
 
Why has supply chain optimization suddenly become more popular?
The globalization of so many supply chains has increased the complexity of supply chain planning. There are thousands of extra miles, numerous countries, multiple carriers and additional transportation modes thrown into the equation now. And each of these has added a wide number of variables that have made systems-based optimization the most efficient and expedient method of supply chain design and planning.

It’s also important to note that companies can’t necessarily rely on their own experience to make as many logistics design and planning decisions as they did when their supply chains were purely domestic. (We call this practice “heuristics,” which basically means rule of thumb.) Right now, that experience still isn’t there, and until it is, many companies will rely more heavily on optimization tools.

Is supply chain optimization just for strategic, big-picture issues?
Optimization is not just strategic in nature. Its disciplines are applicable to a wide range of logistics activities—logistics network design, facility layout design, daily routing and scheduling, carrier selection, supply chain contingency planning and facility equipment specification, just to name a few.

When it comes to optimization, where should you start?
If possible, you should start at as high and strategic a level as you can and work your way through to the smaller, more tactical areas as appropriate.

Ideally that would mean beginning with your entire supply chain network and testing various models via simulation until you find the combination of “location, location, location” that works best for your company. But realistically speaking, most companies don’t have that kind of latitude. With that in mind, my best ad-vice is to optimize where and when you can, whether it’s at the facility, load, or network level. 

Lastly, does it take special skills to operate supply chain optimization tools?
Optimization tools will work only as well as the people who operate them. To get the best performance out of your supply chain optimization, you’ll need to work with people who have advanced degrees and more than a fair amount of logistics engineering expertise. There truly is no “Supply Chain Optimization For Dummies” course out there. And even if there were, you wouldn’t necessarily want its graduates helping you with your supply chain. 
 

Other links of interest:

Want to do more benchmarking on your supply chain organization? Check out the local roundtables from CSCMP here.

What IS supply chain optimization? Check out the Wikipedia definition here.

Looking for a consultant to help overhaul your supply chain organization? Check out the APICS consultant search tool here.

Don’t know the difference between a 3PL and JIT? Check out the GLOSSARY OF TERMS from the Council of Supply Chain Management Professionals here.

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